Product Introduction
Our HL-D1000 high-speed multi-point laser sensor is an all-in-one intelligent device for inspection, discrimination and measurement tasks. It adopts line laser technology to capture profile data, supporting real-time 3D image generation. Equipped with diverse ports including GigE Vision and RS422, it can output measurement data via Modbus TCP or UDP. Built-in data evaluation eliminates the requirement for an external controller to handle complex measurement calculations.
Key Benefits
Technical Specifications
|
Item |
Detailed Parameters |
|
Product Series |
HL-D1000 Series, including HL-D1025, HL-D1050 and HL-D1100 models for different measuring ranges |
|
Light Source |
658nm red semiconductor laser, maximum laser output power reaches 8mW |
|
Laser Safety Grade |
2MJIS laser safety class for safe operation in industrial workshop |
|
Z-axis Height Resolution |
2μm for HL-D1025 / HL-D1050, 12μm for HL-D1100 |
|
X-axis Width Sampling |
Up to 1280 measuring points on each single scanning line |
|
Sampling Speed |
Minimum sampling cycle 500 microseconds, supporting 2000 frames per second high-speed scanning |
|
Measuring Distance Between Laser Heads |
66mm for HL-D1025, 95mm for HL-D1050, 240mm for HL-D1100 |
|
Height Measuring Range |
±12.5mm, ±25mm, ±50mm corresponding to three different model selections |
|
Linear Accuracy |
±0.10% F.S. both on height Z-axis and width X-axis |
|
Power Supply Requirement |
11V DC to 30V DC, rated voltage 24V DC, rated consumption current 500mA |
|
Communication Interfaces |
GigE Vision Gigabit Ethernet, RS422 serial port; supports Modbus TCP and UDP high-speed data output |
|
Protection Rating |
IP65 dust-proof and splash-proof housing for factory workshop environment |
|
Operating Ambient Temperature |
0℃ ~ +45℃, non-condensing environment during operation |
|
Storage Temperature |
-20℃ ~ +70℃ for safe long-term storage |
|
Ambient Humidity |
5%RH ~95%RH, non-condensing for working and storage condition |
|
Vibration Resistance |
20Hz to 500Hz frequency, acceleration 2G on X, Y and Z axis |
|
Shock Resistance |
15G acceleration tolerance on X, Y and Z axis |
|
Outer Dimension |
95mm × 85mm × 33mm compact integrated mechanical structure |
|
Product Net Weight |
Approximately 380 grams, lightweight and easy for mechanical installation |
|
Indicator Lights |
Green LED for laser projection, flashing LED for data transmission, red LED for fault warning |
|
Matching Software |
Exclusive HL-D1000 SMI configuration software and optional 3D contour display software |
|
Optional Accessories |
Multi-function cables and Ethernet cables in 2m,5m,10m lengths for different field wiring demands |
Why Choose This Machine
It delivers reliable inline profile measurement for modern automated production. It combines high sampling frequency, adaptive surface lighting and built-in calculation capability to reduce auxiliary hardware investment. The sensor works stably in industrial environments and supports real-time 3D profile output, ideal for precision quality control on automated lines.
Part of Your Smart Factory
This measuring unit seamlessly integrates into smart manufacturing workflows. It can connect to automation controllers and robot systems to perform continuous inline quality inspection. Measurement results are transmitted instantly for real-time production feedback, helping factories realize automatic defect screening and dimensional monitoring. It fits robot workstations and dynamic mechanical handling applications.
Applications & Components
Online real-time profile measurement
Step height, angle and gap inspection, up to 1280 measuring points per scanning line.
Tire outer contour measurement
Industrial tire profile scanning and dimensional verification.
Weld seam shape inspection
Capture contour data for weld profile quality checking.
Available components
Multi-function cables and Ethernet connection cables with different lengths as optional accessories.
FAQ
Q: What communication interfaces are equipped on this measuring device?
A: It is equipped with GigE Vision gigabit Ethernet and RS422 serial port. It supports Modbus TCP and UDP protocols to output measurement data rapidly, which brings convenient connection and stable data transmission for your automation system.
Q: Can it realize 3D contour display for measured workpieces?
A: Absolutely yes. Matched with dedicated 3D supporting software, it can show real-time or offline object contour, and export the intensity data of every measuring point, meeting diverse precision detection requirements.
Q: What advantages does real-time surface adaptive lighting bring to measurement?
A: The real-time surface adaptive lighting function automatically adjusts to fast-changing workpiece surfaces, delivering consistent and reliable measurement results without manual parameter adjustment.
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