Technical Features Of The Coil Insertion Machine

Apr 12, 2026

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High Automation: Utilizing PLC + touchscreen control, coupled with servo or frequency converter drives, it automatically feeds, positions, and embeds coils, supporting multi-mode adaptation (e.g., copper wire, aluminum wire, different wire diameters).

 

Optimized Embedding Process: Some models employ high-frequency vibration-assisted embedding, reducing scratches and jamming of the enameled wire; using a "pull-in" method instead of forced insertion improves slot smoothness and insulation integrity.

 

Simplified Structure and Cost Reduction: Mainstream models have eliminated the traditional paper insertion device, with slot insulation cover insertion completed manually or at an independent station, reducing mechanical complexity and failure rate.

 

Automation helps improve the production efficiency of motor stators and reduces reliance on skilled workers; it can adapt to various wire materials such as aluminum wire and copper-clad aluminum wire; operators can operate the machine after training; mold changeover time is approximately 20 minutes, facilitating production line switching adjustments; simultaneously, its embedding technology helps maintain a high product qualification rate without increasing enameled wire usage.

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