Product Introduction
The Coil Base Insertion Machine is a dedicated automated equipment developed for aligning, guiding and inserting coil assemblies into their corresponding base components. It adopts precision linear drive and error-proof positioning structure, completing automatic feeding, alignment, insertion and locking in a single continuous workflow. Featuring stable insertion force and high assembly accuracy, it effectively prevents misalignment, incomplete insertion and component damage, and is widely applied to batch assembly of relay coil bases, electromagnetic coil bases and electrical component coil assemblies.
Key Benefits
▶Closed-loop force control ensures consistent insertion depth and assembly tightness for each coil
▶Soft start insertion mode protects coil windings and leads from deformation or damage
▶Modular guide rail design supports fast switching of different coil and base specifications
Technical Specifications
|
Machine Name |
Coil Base Insertion Machine |
|
Processing Object |
Relay coil base, electromagnetic coil base, coil assembly parts |
|
Assembly Function |
Coil alignment, guiding insertion and locking into base |
|
Control System |
PLC + Touch Screen Full Automatic Control |
|
Working Voltage |
220V 50Hz |
|
Operation Mode |
Fully automatic cycle / Manual single station operation |
Applications & Components
▶Relay coil base assembly
▶Control module coil assembly
▶Small motor coil base assembly
Why Choose This Machine
This Coil Base Insertion Machine is purpose-built for electromagnetic component assembly processes, with outstanding insertion stability and assembly consistency. It replaces traditional manual insertion methods, significantly lowering assembly defects and improving overall batch production efficiency
Part of Your Smart Factory
Built with a modular and scalable design, this Coil Base Insertion Machine can work independently at a single station or be integrated into a multi-line automated production system. It features standard communication ports for MES connection, enabling real-time production data upload, quality traceability, and remote monitoring for smart factory management.
FAQ(Frequently Asked Questions)
Q: Can it handle different coil and base combinations?
A: It adopts adjustable guide rails and interchangeable positioning fixtures, which can quickly adapt to various coil and base specifications without major machine modification.
Q: Will the insertion process damage the coil windings or leads?
A: It uses soft guiding and slow insertion mechanism, effectively avoiding coil deformation, lead bending or winding damage during assembly.
Q: How does the machine ensure the insertion force won't crush the coil?
A: It adopts real-time pressure feedback control, automatically adjusting insertion speed and force based on coil resistance to avoid overloading and damage.
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